What is the visual tracking system for welding robots? What is its purpose? Welding robots can improve the automation level of welding operations, improve welding efficiency, stabilize welding quality, and clarify the production cycle of products. Welding robots can automatically find the position of welds and lower welding materials according to the specifications of welds, thanks to their visual tracking system.
Visual tracking system for welding robots
1.Visual tracking system for welding robots
Sensors can identify the position of welding seams in real-time, guide welding robots to correct deviations caused by workpiece, assembly, or thermal deformation, improve welding quality, relax workpiece errors and clamping requirements, and reduce robot teaching work, shortening auxiliary production time.
a) Stable welding quality. The visual recognition system of welding robots can effectively identify the position and specifications of welds. Welding robots can adjust welding parameters based on information to achieve tight welding of welds. The cooled welds are aesthetically pleasing, which is conducive to achieving the expected welding effect.
b) Welding has a wide range of applications. The use of visual recognition systems can be applied to various fields, including steel structures, especially complex steel structure, automotive manufacturing, heat exchangers, electronics, pipelines, etc., especially for welding parts with complex welds.
c) Help improve welding efficiency. The visual recognition system can automatically identify weld specifications without the need for manual teaching work, and can flexibly cooperate with welding robots, greatly improving welding efficiency.
2.Structure of Welding Robot Visual Recognition System
Visual recognition systems mainly include lasers, industrial cameras, and image processors.
a) Laser: The laser can project active visual light onto the surface of the weld seam, and the active visual light will cause significant changes on the surface of the weld seam.
b) Industrial camera: Use the camera to directly capture the welding area, which can obtain real-time information about the arc and weld groove.
c) Image processor: It is used to save and process the image of the weld seam, which can be used for welding image imaging and upload the processed weld seam image to the control system.
Structure of Welding Robot Visual Recognition System
3.The Function of Welding Robot Visual Recognition System
a) Stable welding quality. The visual recognition system of welding robots can effectively identify the position and specifications of welds. Welding robots can adjust welding parameters based on information to achieve tight welding of welds. The cooled welds are aesthetically pleasing, which is conducive to achieving the expected welding effect.
b) Welding has a wide range of applications. The use of visual recognition systems can be applied to various fields, including steel structures, especially complex steel structure, automotive manufacturing, heat exchangers, electronics, pipelines, etc., especially for welding parts with complex welds.
c) Help improve welding efficiency. The visual recognition system can automatically identify weld specifications without the need for manual teaching work, and can flexibly cooperate with welding robots, greatly improving welding efficiency.
Post time: Sep-08-2023